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Low Volume Manufacturing

Revolve operate a flexible working environment which can be tailored to different project requirements from one-off ‘proof of concept builds’ to full validation or production quantities. Volumes are very much dependent on the size of the component/system/engine/vehicle. Our prototyping workshop is equipped with fabrication, plastics modelling and electrical wiring capability and utilises vacuum forming for the production of vehicle interior and powertrain system parts.

/Manufacturing Services & Prototype Technologies
Revolve Technologies utilise its project management, design and engineering support, and electrical/electronic integration to produce working, functional prototypes. These prototypes can be at component level up to and including full vehicle.

Through innovative and lateral thinking, difficult problems are resolved as a normal part of the service offered in the prototype manufacture process. The quality and attention to detail in our products are demonstrated at OEM technical reviews and major worldwide sales and marketing events.

Technologies & experience include:-

• Clay Modelling
• Jig and Fixture Manufacture
• Hot air and Sonic welding
• Large and small part Vacuum Forming
• Component manufacture in Composites, metal (tube and sheet), and wood
• Electrical and electronic integration
• Quality Inspection tools
The company's design services encompass the entire process from concept through to final production. The team of skilled designers address styling, packaging, layout and manufacturing issues.

Dependent on customer preference ,design can be completed in Catia or Solid Works formats.

To aid concept and prototype projects we can also offer 3D scanning, from individual component, system and full vehicle.

Application Experience include:-
• Powertrain Systems and Components
• Chassis / Steering Components
• Base Engine Systems and Components
• HVAC Systems and Components
• Exhaust Systems
• Special Vehicle Systems and Equipment
/Specialist Projects
The company serves a diverse portfolio of customers and industries including Defence, Security, Agricultural and Rail, both both Low and High volume application.

Techniques, skills and processes that are commonly used to support main stream automotive programmes are utilised to benefit the development of these specialist systems. The group provides customers with a complete and flexible in-house, managed process in a secure environment.

Services include:-

• Quotation Consultancy
• Programme Management
• Design and Predictive Analysis
• System Benchmarking
• Data acquisition & Instrumentation
• 3D Geometric Data Acquisition
• Hybrid Powertrain Development & Calibration
• Electrical system development
• Concept and Prototype Vehicle and Low volume manufacturing
• Test Programme & Trial Support
• Sub-system Integration